LWS-A-LASER激光缝焊機

LWS-A-LASER是APS针对汽车等高端制造领域设计制造的一款在行业内技术领先的全自动激光直缝焊接设备,实现高效焊接的同时获得高质量的焊缝。

随着国六项目的推进,对汽车排气系统管壳的设计和制作提出了严苛的要求,尤其是制作驼峰一类的管体,需要进行扩口、鼓波、涨径等工序,对焊缝施加15%甚至更大的变形。如何解决焊缝不开裂是摆在工程师面前的一道难题。

传统的弧焊工艺似乎很难解决这一问题。采用激光焊,不但可以获得更快的焊接速度,焊缝质量也更加优异,完美的解决了这一难题。

主要技术规格:

型号

LWS-XX-A-LASER

长度

24

36

48

最小直径

2 5/8

31/2

41/4

壁厚

请咨询APS

焊接工艺

LASER

焊接速度

≤3000mm/min

PLC

西门子

伺服

三菱、安川、西门子等

激光电源

IPG、TRUMPF

技术特性

  • Welded Steel Construction
  • Carriage AC servo motor drive
  • Water-cooled mandrel, copper back up insert with gas purge
  • Air actuated mandrel end latch with safety switch
  • Auto finger clamping System with reversible copper finger tip
  • Auto “radial” clamping system, AC servo motor drive for precise positioning
  • Auto loading table, AC servo motor drive for precise positioning
  • Auto alignment system: Air actuated retractable edge squaring device and tube axial squaring device
  • Automatic pneumatic torch up/down with cross adjustment device
  • 3 channels gas shield: torch shield, back up shield, trailing shield
  • Operator Control Panel: E-Stop, finger clamping/release, alignment blade in/out, mandrel latch open/close, torch up/down, servo fwd./rev.
  • Siemens PLC control and programming
  • Automatic Part Cycle System via PLC (100 parts program storage included)
  • Part loading/unloading with sensor detect
  • Gas shield, Current, Water with sensor detect
  • Enclosure, maintenance door with RFID sensor
  • Keyence Light Curtain
  • Electrical Disconnect with Lockout
  • HSE as required

参考图片

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